REPLACEMENT GEARBOXES and GEARS available From Loco Doc

GEARBOXES FOR 3MM AXLES (USED ON ALMOST ALL HO BRASS)  

BRAND PSC PSC PSC PSC NWSL NWSL NWSL NWSL NWSL NWSL NWSL
PART #  4018  4018.1 4018.13 4018.12  140-6  139-6  136-6  151-6  150-6  241-6  240-6
RATIO    27/1    36/1    27/1    27/1    27/1    27/1    27/1    36/1    36/1    28/1    28/1
#OF IDLERS      1      1       0        1        0       1       2        0       1       0       1
WORM OFFSET   .775"   .860"   .310"   .710"   .256"   .591"   .925"   .303"   .732"   .323"    .78"
CASE METAL METAL PLAST PLAST PLAST PLAST PLAST PLAST PLAST PLAST PLAST
Min.Driver" 49-40" 62-54" 40-30" 40-30" 46-33" 46-33" 40-33" 56-40" 56-40" 58-43" 58-43"
OPTIONS A B W N,X O,W P,W P,X Q Q,X
PRICE $16.50 $17.25 $12.25 $16.50  $24.95  $29.95  $31.95  $24.95  $29.95  $24.95  $29.95

Minimum Driver Diameter; First # is with gearbox cover, Second # is with gear exposed.
OPTIONS;
A. Available for articulateds as a "high low" gearbox set as #4018.6 at $29.75.
B. Available for articulateds as a "high-low" gearbox set as #4018.14 at $29.75.
N. Available for articulateds as a "high-low" gearbox set as#148-6  $37.95
P. Available for articulateds as a "high-low" gearbox set as#158-6  $39.95
Q. Available for articulateds as a "high-low" gearbox set as#247-6  $39.95
W.Convertable to 2mm worm shaft (part # 144-6 ), for 1.5mm worm shaft order part #145-6 Price for either  $6.00
X. Convertable to 2mm worm shaft (part #164-6), for 1.5mm worm shaft order part #165-6 price for either  $6.00

COMMENTS;

The PSC gearboxes are my current favorite because they have spherical bronze worm shaft bearings and assemble easily. Current production of #4018 and #4018.1 (painted black) are Korean made and not the same or as good as the older KTM made boxes (silver metal color) of Westside days. I will buy any of the old ones.

When building the NWSL gearboxes it is important for the worm shaft bearings to be perfectly inline, if not the bearings will bind on the shaft and overload the motor. When I assemble NWSL gearboxes, I chamfer the inner and outer surfaces of the gearbox halves where they touch the wormshaft bearings. Thus only a small ring of the gearbox clamps the bearing and the bearings can allign themselves on the shaft allowing free and smooth rotation of the driveshaft.

POLISHED STEEL WORMS TO REPLACE WORN AND DEFECTIVE GEARS  

The worm is the most easily damaged gear and will destroy the gear it drives if it has a rough tooth surface or if it is damaged. The worm MUST be made of a discimilar and harder material than the gear it drives. Poor quality, worn or soft brass worms should be replaced before they damage other gears.
    I always replace any brass worm with a NWSL polished steel worm. It is a very cheap investment in longer gear life. Always check a Nakamura HOn3 loco for brass idler gears as I have also found brass idler gears in a modern slide valve K-27 and an American Garrett, engines built well after Nakamura started using the nylon idler gears.A Standard worm has threads running like a screw or bolt and runs foreward turning clockwise. A reverse worm is opposite.

      REPLACEMENT STEEL WORMS
DESCRIPTION      NWSL          NWSL          NWSL          NWSL          NWSL          NWSL    
GEAR PITCH       3MOD       3MOD 72DP-3.5MOD 72DP-3.5MOD     4MOD       4MOD
GEAR CUT STD.WORM REV.WORM STD.WORM REV.WORM STD.WORM REV.WORM
GEAR O.D.      5MM      5MM     4.8MM     4.8MM     6MM     6MM
1.2MM SHAFT 10800-6x + 10801-6 + 50800-6 +
1.5MM SHAFT 1313-6 ^ 1335-6 ^ 10400-6 x 10401-6 x
2.OMM SHAFT 1312-6 ^ 1334-6 ^ 10500-6 x 10501-6 x 50500-6 +
2.4MM SHAFT 230600-6 - 230601-6 ^ 10000-6 0 10001-6 x 50600-6 - 50601-6 -
PRICES;     ( 0 ) = $5.00,     ( x ) = $5.50,     ( - ) = $6.00,     ( ^ ) = $6.50,     ( + ) = $7.00

DELRIN IDLER GEAR UPGRADES FOR WESTSIDE HOn3 LOCOMOTIVES

        Quite a few very good HOn3 locomotives built by Nakamura were produced with a brass worm driving brass idler gears rotating on 3mm brass shafts. A rule of gear design is that the worm and pivot shaft must be made of a harder and discimilar material than the "worm gear" it drives. All these locomotives ( Lambert C&S 2-6-0 , Westside C-25, K-37, compound K-27, original slide valve K-27 and possibly others ) should have their idler gears replaced with delrin idler gears.

        If the shaft is worn or if you want a quieter, smoother and lower friction drive that also increases flywheel coast, LocoDoc has developed a custom NWSL made 26 tooth delrin idler gear for a 1.5mm shaft. It also includes a 1.5mm steel pivot shaft and custom brass bearings to fit the shaft and center the gear.
        LocoDoc #305 gear upgrade $20

        If your pivot shaft is not damaged; we offer NWSL Delrin idler gear #305-6 Price $6.95 that mounts on the original large pivot shaft

KEY MODELS

Several models built by Samhongsa had brass idler gears which tend to be noisy and wear out and several rotate on brass sholdered screws, a short lived design. The following delrin idler gears are custom made by us using NWSL gear stock.

        LocoDoc C&S #22 2-6-0                                   $20
        LocoDoc C&S #58 2-8-0 (also #60,#65E)   $20
        LocoDoc RGS #42 2-8-0 (also C&S #71)        $20

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